Circular Saw


Fully Automatic Circular Saw Machine

Ours is a renowned organization, engaged in manufacturing and supplying Fully Automatic Numerical controlled Circular Saw Machine, which is designed using Servo and PLC controlled automation system. Made using supreme grade raw materials; , the solidly constructed System cuts more parts per hour and more parts per blade that a standard production saw. Both the X and Z axis are operated via servo drive, motor and precision ball screw. The SONIC FANC Series turns at a higher RPM with a greater chip load than any other sawing system. Our machine gives precision and in-depth sawing solution with its Carbide and HSS Cutters thus increasing productivity and reducing the manpower. Our machine finds its usage in various industries like Forging, Automobile ancillarys, construction, metal fabrication, steel plants and automobile industries. This Fully Automatic Circular Saw Machine is highly demanded for its high performance, easy installation, maintenance & hassle-free operations and longer service life. It can Replace 4 to 5 production Band saws with a single Circular Saw machine.

Some Silent Features

• Cuts 50 Sec. Operations Down to 10 Sec.• Eliminates Secondary Operations• Surface Finish from 40 - 80 RMS• Reliable 24/7 Operation• 45° Slant Bed Approach of Saw HeadRigid Construction and Long Service Life• Saw Head Travels on Hardened and Ground Linear Rails• Linear Rails Automatically Lubricated for Long Service Life• Saw Blade Housing Mounted to Massive Saw Head• Saw Blade Guided into the Workpiece by Carbide Guides• Guides Provide 4 Point Contact, Eliminating Blade Wobble or Deflection

Construction/Functional Detail

• Torsion free construction of Heavy duty Fabricated Structure of Machine.
• Infinitely variable controlled cutting feed.
• Cutting feed through Ball Screw Servo motor and VFD for Variable cutting speed.
• Rapid approach (reference) movement of Cutting Head by Ball Screw Servo motor.
• Indexing of job through Ball Screw Servo motor arrangement.
• Free lifting function for smooth feeding of bend bars and the surface of the material is protected against damage.
• Auto return of cutting head after completion of cut.
• Auto and manual mode for cycle sequence.
• Hydraulic Operated job clamping horizontal and vertical Vice.
• Heavy duty reduction Gearbox for heavy cutting torque coupled to main saw motor, mounted on linear guide ways for vibration free cutting to optimize cutter life and production.
• Inbuilt Micro mist cooling arrangement.
• Separate Hydraulic Power pack with all control valves, gauges & Oil level Indicator for easy check & maintenance.
• Electrical Control Panel with high quality switch gears.
• The saw motor speed is controlled with A.C. frequency drive.
• 45° Slant slide to optimized to achieve the shortest stroke of the Saw.
• Powered Driver brushes for cleaning of chips from circular blades.
• Automatic trim Cut.
• Cut of length measured by PLC Using Servo Drive arrangement.
• Crop Cut & End Cut Separator (In case of Auto Loader Supplied with the machine).
• PLC Control system with Touch Screen HMI.
• Powered Chip conveyor.
• Auto Lubrication pump.

Models

• Sonic FANC: Fully Automatic Numeric Control
• Sonic FAHC: Fully Automatic Hydraulic Control
• Sonic SANC: Semi Automatic Numeric Control
• Sonic SAHC: Fully Automatic Hydraulic Control


Optional Supply

• Auto Loading Table.
• In-Feed Roller Support Table.
• Out-Feed Roller Support Table.

Pipe / Tube Cutting Circullar Saw

We provide superb quality Pipe Cutting circular sawing machine. The high-speed circular sawing machine is manufactured for the purpose of overcoming productivity limitations in the cutting process. That is, it is utilized for cutting of pipes / Tune. High performance and precision are the salient features which make this machine highly demanded in the global market. Last but not the least, we provide easy accessibility and that too at the most economical prices.

Auto Loader & BAR STOCKER


• All Zeal Tech Circular saw are designed for fully automatic cycles.
• After a bar length has reached the remnant end, theloading table introduces a new bar on the in-feed conveyor.
• The gripper vice locates the bar and feeds it into trim cut position.
• During this cycle, the remnant end is dischargedinto a scrap bin, and the trim cut is made and discarded into a scrap bin.
• The machine then feeds to proper cut lengthand continues production.
• The machine will continue tocycle as long as bars remain on the table or until a pre-determined number of cuts are made.




Circular saw machine – CC-Cat-Loader-thumb.jpg
Standard Autoloader


Circular saw machine – Tube-Auto-Loader-thumb.jpg
Bundle Autoloader

Special Purpose Circular Saw Machine

Construction and Functional Detail:

• Torsion free construction of Heavy duty Fabricated Structure of Machine.
• Infinitely variable controlled cutting feed.
• Cutting feed through Ball Screw Servo motor and VFD for Variable cutting speed.
• Rapid approach (reference) movement of Cutting Head by Ball Screw Servo motor.
• Auto return of cutting head after completion of cut.
• Auto and manual mode for cycle sequence.
• Heavy duty reduction Gearbox for heavy cutting torque mounted on linear guide ways for vibration free cutting to optimize cutter life and production.
• Inbuilt Mist / flood coolant tank cooling arrangement.
• Electrical Control Panel with high quality switchgears.
• The saw motor speed is controlled with A. C. frequency drive.
• Vertical Saw stroke, optimized to achieve the shortest stroke of the Saw.
• Driver brushes for cleaning of chips from circular blades.
• PLC Control system with Touch Screen HMI.
• Auto Lubrication pump.
• Work Table with “T” Slots.

Semi Automatic Circular Saw Machine

Backed by our vast industry experience, we are able to manufacture and supply optimum quality Semi Automatic Circular Saw Machine. Widely used in automobile workshops, metal fabrication industry and steel plants; this PLC controlled semi-automated machine is fabricated using fine-grade raw materials in adherence with international quality norms. Known for its high accuracy and in-depth sawing, this machine increases production volume while reducing the human intervention in industries. Further, our offered Semi Automatic Circular Saw Machine is well-acclaimed for its robust construction, Hudraulic / pneumatic operations, high efficiency and longer functional life.



Construction/Functional

• Torsion free construction of Heavy duty Fabricated Structure of Machine.
• Infinitely variable controlled cutting feed.
• Cutting feed through Ball Screw Servo motor and VFD for Variable cutting speed.
• Rapid approach (reference) movement of Cutting Head by Ball Screw Servo motor.
• Auto return of cutting head after completion of cut.
• Auto and manual mode for cycle sequence.
• Hydraulic Operated job clamping Vice.
• Heavy duty reduction Gearbox for heavy cutting torque directly coupled to main saw motor mounted on linear guide ways for vibration free cutting to optimize cutter life and production.
• Inbuilt flood coolant tank or micro mist cooling arrangement.
• Separate Hydraulic Power pack with all control valves, gauges & Oil level Indicator for easy check & maintenance.
• Electrical Control Panel with high quality switch gears.
• The saw motor speed is controlled with A.C. frequency drive.
• Horizontal Saw stroke to achieve the shortest stroke of the Saw.
• Driver brushes for cleaning of chips from circular blades.
• PLC Control system with Touch Screen HMI.
• Powered Chip conveyor.